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Analysis of quality improvement using statistical process control tools to reduce the defect level of grey fabric product : a case study at PT. Sari Warna Asli II Boyolali



PT Sari Warna Asli II Boyolali is specialized in producing semi-finished fabric (grey fabric) oriented for export. The company always strives to produce high quality products according to standards defined by the company and consumer demand, quality standard is set to have grade C fabric product less than 3% from total production. However, there is still grade C fabric product exceeds the tolerance i.e. 4% of total production in 2015. This study aims to find out the implementation of quality control of products at PT Sari Warna Asli II Boyolali by using statistical methods, to identify the type of dominant product defects and to identify the factors that resulted in product defect including Light Filling Bar, Miss Pick, and Filling Bar. The method of collecting data are interview, observation, and literature review. Analysis of quality control is done by using Statistical Process Control tools such as check sheet, histogram, c chart, pareto chart, and fishbone chart. Check sheet and histogram are used to present data become easier to be understood for further analysis. C chart analysis result indicate that there are 27 days in March 2016 in which the data is out of control limits, it means that quality control in the company needs further improvement. According to pareto analysis, the dominant of defects are Light Filling Bar (45,3%), Miss Pick (28,8%), and Filling Bar (25,9%). From fishbone chart, it can be known that the main causes that trigger the defects are derived from method factor, personnel (man) factor, and machine factor. The company could take preventive and corrective measures to reduce the defect level and improve quality among others, by enhancing supervision,improving work assessment, and regenerating machines.


Ketersediaan

MB032.16MB 032 YUN a 2016 C.1PERPUS POLINES (TA)Tersedia

Informasi Detil

Judul Seri
-
No. Panggil
MB 032.YUN a 2016 C.1
Penerbit Politeknik Negeri Semarang : Semarang.,
Deskripsi Fisik
xv, 100 hlm.; 29,5 cm.
Bahasa
Indonesia
ISBN/ISSN
-
Klasifikasi
NONE
Tipe Isi
-
Tipe Media
-
Tipe Pembawa
-
Edisi
-
Subyek
Info Detil Spesifik
Ada CD
Pernyataan Tanggungjawab

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